Steel Drum Making Machine / Manufacturing Equipment / Steel Barrel Production Line

Basic Info.

Model NO.	LTM
Rhythm	Flow Production Line
Production Scope	Product Line
After-sales Service	Available
Color	According to Your Requirement
Lead Time	3 Months
Voltage	220/380V
Package	Seaworthy Package
Driven Type	Hydraulic
Applicaiton	Oil, Storage
Payment	T/T, L/C
Diameter	571.5mm
Drum Size	55 Gallon
Thickness	0.6-1.5mm
Speed	5~6 Piece Per Minute
Product Name	Steel Drum Making Machine
Control Method	PLC
Oveaseas Installation	Available
Transport Package	Standard Seaworthy & Strong Package
Specification	as customer′s requirements
Trademark	Comflex
Origin	Wuxi, Jiangsu, China(Mainland)
HS Code	84639000
Production Capacity	100 Plants One Year

Product Description

Steel drum making machine / manufacturing equipment / steel barrel production line-Seaming machine

I. Raw materials consumption/production capacity

Plate thickness (mm)		Finihed drums (pcs/T)	Production capacity (kg/pc)
1.2		41	21.5
1.0B	Up and bottom covers 1.2	47	19
	Drum body 1.0
1.0		50	18
0.9B	Up and bottom covers 1.0	54	16.8
	Drum body 0.9
0.9		56	16.2
0.8		97	10.28

II. Complete steel drum manufacturing facilities
A. Front section equipment 1. Decolier2. Hydraulic Up-coiling device3. Hydraulic supporter4. Side deviation rectifying device5. Sizing & flattening machine6. Cutting machine - for drum body7. Cutting machine - for waste sheet8. Arch shape guiding device9. Stacking car10. Hydraulic system11. Electric control system12. Top & Bottom cover conveyor device

1.Hydraulic Up-Coiling Device

a) Up-Coiling Support Platform is for storing steel coil and facillitate Material Feed Trolley for delivering material.

b) Material Feed Trolley is used for carry steel coil.. It is operated with hydraulic system to push cylinder for

reciprocating linear movement and gear box to deliver steel coil in parallel to the center of uncoiling unit so as to

assure the fixing.
2.Decoiler & Hydraulic Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: 0.6-1.2mm

c)Motor power: 5.0KW

d)Uncoiler capacity: 10t

e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200

f)Machine size: 3900x1500x1940(mm), Total weight: 5T3.Sizing &Flattening MachineShort introduction:7 rollers working,servo automatic sizing,worm and gear adjust the leveled plate thickness.

Function:The clearances of up and down rollers can be adjusted by the upper hand-wheel while figure can be shown by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change.

Main technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:0.6-1.2(mm)4. Cutting MachineFunction: Cut the leveled steel plate into drum body.

Main technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor power: 3.0KW

d)Cutting ability:≤20 times/min

e)Machine size:1800x950x1500(mm),Total weight: 3T5.Hydraulic StationFunction:Provide oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn machine to make sure stably working.

Main technics:

a)Motor power:7.5KW

b)Machine size:800x800x1500(mm),Total weight: 0.5T6.Electric Control SystemFunction: Control the decoiler,flattening machine and other front section equipments working.
B. Cover equipment
1. Top & Bottom cover mould2. Double locking mould3. 63T pressing machine4. 160T pressing machine5. Pre-coiling & Gluing machine1. Top & Bottom cover mouldShort introduction:Equipped with two sets of 160T pressing machines

Function: Punching the bottom cover

Main technics:

a)Motor power:18.5KW

b)Working ability:5-26 pcs/min

c)Machine size:2185x1420x3070(mm),Total weight: 14.5T2.Drum Injection MouldShort introduction: Equipped with one set of 63T pressing machine

Double punching mould: punch oil filler and breathable mouth of the bottom cover.

Machine size: 710x480x300(mm)

Total weight: 0.5T

Double locking mould: lock oil filler and breathable mouth of the bottom cover.

Machine size: 710x480x300(mm)

Total weight: 0.5T

Main technics:

a)Motor power: 11KW

b)Machine size :1800x1232x2550(mm)

c)Total weight: 5.5T3.Pre-Coiling & Gluing Machine

Short introduction: Pre-coiling machine for the bottom cover, cylinder push the cam to work, automatic glue- spaying system.It has advantages of safety,stablity, smooth edging.

Main technics:

a)Machine size:1600x1400x1350(mm)

b)Total weight: 4.5T

C. Middle section equipment

1. Stacking table2. Circle-rolling machine3. Seam welding machine4. Edging & Beading machine5. Corrugation (W Rib) machine6. Edge-curling machine7. Convey device8. Electric control system9. Leakage checking machine1.Circle-rolling MachineShort introduction:3 rollers working.

Main technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:0.6-1.2(mm)

c)Circle diameter:≤570mm

d)Motor power:1.5KW

e)Machine size:2200x750x1300(mm),Total weight: 1.5T2.Seaming Machine(BH-150-5Z)

Short instruction:This automatic seaming machine dismisses the spot welding process,it is our newly developed drum seaming machine.All of components adopts domestic superior raw material,cupreous welding rollers.

Main technics:

a)Welding Machine capacity:150KVA

b)Driving type: pneumatic

c)Current: alternating current

d)Frequency range: high frequency

e)Working theory : contravariant

3.Edging&Beading Machine

Short introduction:controlled by PLC,hydraulic drive

Main technics:

a)Beading height:≤14mm

b)Drum height:894-905(mm)

c)Hydraulic system pressure:8Mpa

d)Air pressure:0.1Mpa

e)Machine size:3700x700x1600(mm),Total weight: 5THydraulic Station:Main technics:

a) Machine size: 1800x860x1700 (mm)

b) Total weight: 1T

c) Motor power: 22KW
4.Corrugation (W rib) Machine
Short introduction:controlled by PLC,hydraulic drive

Main technics:

a)Corrugating height:≤3mm

b)W rib height:≤9mm

c)Drum height:884-895(mm)

d)W rib space:280mm

e)Motor power:11KW

f)Machine size:4500x650x2100(mm),Total weight: 7T

Hydraulic station:

a)Machine size:1800x860x1700(mm)

b)Total weight: 1T

c)Motor power: 7.5KW5.Edge-Curling MachineShort introduction:controlled by PLC,hydraulic drive,7 layers edge curling.

Main technics:

a)Drum height:886-897(mm)

b)Motor power:45KW

c)Machine size:4800x1300x2200(mm),Total weight: 13T

Hydraulic station:

a)Machine size:1800x860x1700(mm)

b)Total weight: 1T

c)Motor power: 7.5KW6. Leakage Checking Machine

Short introduction:Manual/automatic control,pneuma lock.

Main technics:

a)Checking drum diameter:560-570(mm)

b)Drum height:886-897(mm)

c)Pressure:0.03Mpa

d) Machine size:2530x700x1100(mm),Total weight: 2T

Short introduction:Convey the drum body to be edged,beaded,Corrugated W rib reinforced and sealed bottom cover with PLC controlling.

Main technics:

a) Motor power:4.0KW

b) Machine size:11000x2100x1000(mm)

c) Total weight: 3T
D. Rear section equipment
1. Front section trans-line2. Degreasing & Phosphorization room3. Washing & Drying room4. Overturn equipment5. Painting room6. Front drum-separation machine7. Drying room after painting8. Bck drum separation machine9. Air cooling system10. Rear section trans-line11. Electric control system1. Degreasing & Phosphorization RoomShort introduction: This part is used to transport the drums,controlled by PLC, adopts spraying device to automatic clean the coil, phosphorize and washing the grease on the drums. The conveyor device adopts superior steel, inwalls are made of 1mm steel plate.

Main technics:

a)Machine size:36000x2110x2060(mm)

b)Total weight: 30T2. Washing & Drying RoomShort introduction:Drying the water on the surface of the drum, controlled by PLC.The whole machine adopts fuel heating devices.Fan is installed on the top of the room, so that hot and cycling wind can be produced to speed up the drying.

Main technics:

a) Motor power:25KW

b) Machine size:20000x1920x3600(mm)

c) Total weight: 25T3.Painting Room(double colors)Function: The conveyor device is controlled by PLC, rotating table make the drums closely, painting system paint the drums in & outside with the spray gun. One color or various can be alternative. Mode of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting equipment is made of Chang Jiang.

Main technics:

a) Motor power: 55KW

b) Machine size: 7400x4990x3600(mm)

c) Total weight: 15T4.Front Drum Distributor Function: Transport the drums to the conveyor line of outside painting&stiffening room, the cylinder is controlled by PLC.

Main technics:

a) Motor power: 2.0KW

b) Machine size: 1500x1050x800(mm)

c) Total weight: 1T5.Drying Line after PaintingFunction: The conveyor device is controlled by PLC, adopts fuel heating inwall of the room is equipped with heating tubes. Fan is installed on the top of the room, so that dry the paint.

Main technics:

a) Motor power: 35KW

b) Machine size: 36000x2100x4300(mm)

c) Total weight: 30T6.Down-drum Roller Trans-lineFunction: The device transports the dried drums to the ground.

Main technics:

a) Motor power: 1.5KW

b) Machine size:2000x900x800(mm)

c) Total weight: 0.3T

7.Overturn Equipment

Function: Change the state of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Main technics:

a) Machine size: 1400x690x850(mm)

b) Total weight: 0.5T